cost to build biodiesel plant



 


The cost to build biodiesel plant obviously depends on the size of plant you're planning to build. However, for the purposes of this article, we'll assume you're thinking more than a few gallons in your back garden and less than`a sclaed up, industrial-strength facility.

Again, cost to build biodiesel plant depends on how much of the actual building you're capable of doing yourself, or indeed are minded to. Given the potentially dangerous nature of the processes involved, the hazzardous materials involved etc, there are standards that kit should be built to. As such, most people's ideas of 'building' biodiesel plant reall surround election and installation of various pre-built elements to cover the various stages of the process. Our second assumption will be that costs involved in that are what are being referred to by cost to build biodiesel plant.

Quality is all important, especially if producing biodiesel on any kind of scale. Thus, it makes sense to buy pre-developed kit. The stages and equipment required tend to be as follows:

1. Mixing
2. Reaction
3. Settlement / Separation
4. Washing
5. Filtration / Polishing

1. Mixing
Mixing of your base product and catalysts. Typically, vegetable oil, methanol and caustic soda. Equipment-wise, this is often done in the reactor tank used in the second stage. If making biodiesel on any scale, it's likely that you'll wan to use soem kind of metered mixing setup.

2. Reaction
This is where the heating of the mix and creation of your biodiesel actually happens. This element of the cost to build biodiesel plant really depends on the size, obviously, and what features are included. Many units offer metered / automated mixing and pressurised reaction. As a guide, a good, well featured reactor unit of ab out 400l size, with a high throughput could cost in the region of £7,000 to £9,000 or so.

3. Settlement / Seperation
This can either be done in the reactor unit, or the unsettled biodiesel can be run off to seperate seperately, should you be looking for a high throughput / high ROCE on your reactor costs. Obviously, if settling in the reactor unit, then this stage has no impact on your cost to build biodiesel plant.
However, seperate seperation units are available, ranging from simple tanks retailing for under £1,000 to centrifugal seperator units costing several thousand pounds. The latter would probably be out of the scope of the setup being outlined here though, hence the mere mention of its existence, rather than an accurate costing.

4. Washing
After seperation, gross impurities are removed from the biodiesel. While water washing used to be an accepted approach, dry washing using a Magnesol type product is becoming the defacto standard, offering, as it does, a much higher quality product without the need to remove soaps and elements water washing can introduce. A similar quality unit to those mentioned so far could cost in the region of £2,500.

5. Filtration / Polishing
Final completion of your biodisel product. While Magnesol washing alone can produce somewhat crude, but useable biodiesel, polishing is recommended in order to assure a consistently high quality product. A filtration / polishing unit could cost in the region of £2,000.

Saving on the cost to build biodiesel plant

As with any clued up industry, manufacturers realise you'll need to purchase various items of equipment and are keen to make sure you get the lot from them. Thus, reduced cost packages are always available. As an example, a complete biodiesel plant encompassing all of the above elements can be had from UKFuelTech for a cost in the region of £13,000.



biodiesel in the news

EU biodiesel production up 16%, says industry - ENDS Europe (subscription)
22 Jul 2010 at 7:02pm
EU biodiesel production up 16%, says industryENDS Europe (subscription)Biodiesel production in Europe increased by 16.6% last year, a lot less than 2008's 35% increase, according to the latest annual figures published by trade ...and more »

EU records biodiesel growth but fight will intensify: update - AgraNet (subscription)
28 Jul 2010 at 10:39am
EU records biodiesel growth but fight will intensify: updateAgraNet (subscription)EU biodiesel production grew by 16.6% in 2009 to just over 9m tonnes, which while impressive was a slowdown from the 35% seen a year earlier.

EU biodiesel 2009: ups and downs - Biofuels International
26 Jul 2010 at 10:45am
EU biodiesel 2009: ups and downsBiofuels InternationalThe European Biodiesel Board (EBB) says the region's biodiesel production capacity grew by 5 million tonnes to 21 million tonnes despite the closure of some ...and more »

Biodiesel production in Europe increases 16.6% in 2009 - StrategyEye
23 Jul 2010 at 5:54pm
Biodiesel production in Europe increases 16.6% in 2009StrategyEyeBy Editorial Biodiesel production in the EU increased by 16.6% last year, according to a report from the European Biodiesel Board. The figure falls short of ...and more »

BioVerde ramps up biodiesel production - Biofuels International
22 Jul 2010 at 9:53am
BioVerde ramps up biodiesel productionBiofuels InternationalThe acquisition comes as BioVerde aims to dramatically increase its biodiesel production capacity 14 times over by Q4 2011. By June 2012 the company wants ...

FocusUS fuel blenders prefer paper to biodiesel - ICIS (subscription)
12 Jul 2010 at 6:57pm
FocusUS fuel blenders prefer paper to biodieselICIS (subscription)US biodiesel production fell to about 10% of total capacity as the only consistent buying came from a few states with renewable fuel usage mandates. ...and more »

biodiesel
Reading











Renewable Energy Blog


© renewable-energy-site.co.uk 2006 - 2010 - page: cost to build biodiesel plant